What can be knitted from a mesh for vegetables. Vegetable mesh production

Knitting washcloths is one of the easiest and most successful ideas for recycling nets in which vegetables are packaged. Unlike their knitted or terry “brothers,” knitted washcloths do not rot in a humid environment, which allows you to store the washcloth constantly in the bathroom and not worry about keeping it dry. To knit them, you can use all the nets that come into your home along with products from the market or supermarket, because you can’t have too many washcloths, because according to hygiene rules, only one person should use it. In addition, a handmade item takes into account all the whims and preferences of the owner. Below are several of the most proven options for knitting washcloths.

Crochet washcloths.

Tied washcloth. Tie a regular foam sponge (preferably oval or round in shape) with yarn, which is obtained from a vegetable mesh cut into strips. The strips are cut 4-5 cm wide, preferably in a spiral. Knit in single crochets for greater rigidity of the product. They start tying in different ways: either from the core or from the sides of the sponge. If the vegetable nets are different in color and thickness, then you get a multi-colored “massage” washcloth.
A washcloth knitted only from vegetable mesh. It turns out to be tough, not for everyone, but it has one huge advantage: a knitted rectangular or mitten-shaped washcloth is ideal for cleaning bathtubs and tiles. In many homes this is its main purpose. A big plus This quality has two properties: the washcloth does not rust and is not afraid of any cleaning agents or disinfectants.

A washcloth knitted in combination with another thread. It is advisable to use thread made of synthetic fibers (polyamide, nylon, lavsan). The best results using this technique are “massage mittens” - mittens. It is best to start knitting from the bottom. Having cast on an air chain of 5 loops, we close it in a ring. We continue knitting in single crochets, adding another one in each row evenly after 3 loops. So we knit to the desired width of the mitten. Then we knit to the desired height. Can be knitted thumb separately, or you can do without it. For ease of storage, we tie a loop on the side.

Using the same technique, you can knit a regular rectangle and connect it on three sides to get a convenient pocket washcloth. Place a small piece of soap into it when washing.

Of course, there can be many options due to complication: ring knitting, multi-layer knitting, with an additional handle, in combination with fabric. Here everyone is free to do as their imagination and the availability of material for creativity allows.

Knitting washcloths from nets for vegetables with knitting needles

Knitting a washcloth from vegetable nets with knitting needles is most successful in two ways: with very thick knitting needles from vegetable nets alone or in combination with another thread. It should be remembered that it turns out to be much stiffer than a washcloth made from plastic bags. In the first case, the quantity meshes are measured in dozens, so it is used extremely rarely. It remains to add that the thread for knitting this option should be wide (from 10 cm or more). The second option is more common and accessible, for its implementation you will need a dozen or two meshes (it is impossible to say more precisely , since this depends on the size of the vegetable nets). An additional advantage of the second method is the strength of the product. It is advisable to use a synthetic thread as the second thread, then the washcloth will not rot, even when constantly in the humid atmosphere of the bathroom. Polyamide (aka lavsan) is best suited for this , nylon) or polyester thread, which is very often used to process the edges of carpets, rugs, etc. It is best to knit in garter stitch (all stitches are knit), complex patterns with yarn overs and braids in this case most They lose their beauty. In order for mesh washcloths to be successful, three conditions must be met:

1.Knit the washcloth crosswise rather than lengthwise. This means that the width of the knitting will be its height, which allows the “creation” to retain its originally intended shape for quite a long time.

2. Make the edges of the product more rigid and prevent them from stretching. This is achieved through partial knitting, which is performed as follows: at the beginning and at the end of the row, two or three loops are knitted only in the front row, in the purl the loop is transferred from one knitting needle to another , thread in front of the loops. Knitting from the edge already after a few rows begins to gather and gradually the central part of the washcloth becomes wider than the edge.

3. It is advisable to make a double washcloth, that is, knit two widths of the product with one fabric. Fold the resulting rectangle in half and carefully sew the edges.
All that remains is to sew on the handles, which are knitted from three loops with a cord of the desired length. It is advisable to make the handles on both sides. You can simply tie two separate cords and sew each of them to the side of the washcloth, or you can connect a single cord into a ring and attach it to the edges. In the second case, the cord should be much longer.
The washcloth is ready.

Vegetable mesh is a popular type of container in Russia, which is in high demand everywhere. Such bags are used by farmers and industrial enterprises to package products - this way they are stored longer, and each buyer can visually assess the freshness of the packaged goods. And since there is such a high demand for products, why not open your own production of mesh for vegetables and fruits? And even though investments in business are quite impressive, they will pay off fairly quickly if the entrepreneur has a competent policy. What points should be disclosed when drawing up a business plan for a future enterprise?

Our business assessment:

Starting investments – from 1,600,000 rubles.

Market saturation is average.

The difficulty of starting a business is 6/10.

Can you offer a large range of products to customers?

Even such simple products can be produced in different designs, offering customers a larger assortment. Modern equipment is multifunctional and allows you to change the composition of raw materials in order to obtain products of different colors (red, blue, green, purple). And depending on the knitting method, the “pattern” of the product may change. Also, the mesh bag for vegetables has different load capacity - 2.5-50 kg.

The competition in this niche is not very big yet, but an entrepreneur should still think about organizing a mini plant for the production vegetable mesh, not only mass-producing finished products, but also working for specific wholesale clients, selling them the product (by color and size) that is required to perform specific tasks.

Purchase of necessary raw materials

Even before the line is set up, it is necessary to find reliable suppliers of quality raw materials. Vegetable mesh for packing and packing vegetables is made on the basis of plastic. And here the entrepreneur can choose one of the possible options:

ready-made HDPE granules,

The average cost of granules ready for processing is ≈30-50 rubles/kg.

If possible, it is better to organize collection points for used plastic throughout the city and at the enterprise itself. Such production is more profitable with financial point vision - no need to spend money on regular purchase and delivery of components. But the labor costs here are a little more than when using ready-made raw materials - you need to sort the waste and regularly monitor collection points.

Manufacturing technology of mesh bags

The production of vegetable mesh as a business is also beneficial in the sense that the technology for manufacturing finished products is simple - the main operations here are carried out using special equipment.

The mesh sleeve turns out like this:

Dosing of raw materials and mixing it with dye.
Receiving thread and then winding it onto large bobbins.
Obtaining woven fabric.
Cutting the whole fabric into separate meshes.
Packaging of finished products.

Technical equipment of the production workshop

The next thing the entrepreneur has to take care of is to buy equipment for the production of vegetable mesh. You need to choose equipment based on your planned sales volumes of finished products. And depending on the productivity of the machines, their price on the market will also change.

Vegetable mesh production line

A fully equipped and ready-to-work line for the production of vegetable netting includes the following names of machines and devices:

mixer with dispenser,
extruder,
looms,
cutting machine,
packaging press.

A small enterprise is unlikely to need to purchase a high-power line - low- or medium-capacity equipment is suitable here. This way you won’t have to spend a lot of money on equipping the workshop, and finished products will not lie in warehouses waiting for its buyer. Price of equipment for the production of vegetable nets medium power in 15-20 million nets annually is ≈1,200,000-1,800,000 rubles.

To place everything in the workshop necessary equipment and provide warehouses and rooms for staff here, you will need a room with an area of 400-1000 m 2. Light, water and sewerage must be supplied here. To save on rent, you can rent a building somewhere on the outskirts of the village.

How profitable is the business?

Potato netting is in great demand, and therefore we can expect a quick return on investment for the enterprise. The specific timing will depend on the investments made in the business. To buy a machine for the production of vegetable netting, prepare the premises for work and stock up on raw materials, you will need at least 1,800,000 rubles.

As for profit, the calculations can be based on the following data. The wholesale price of 1 mesh is 2-5 rubles. At the same time, its cost is 1-3 rubles/piece.

Sometimes a person doesn’t even notice how often he uses a vegetable net for packing and packaging vegetables. It has one very important advantage over various bags and packages: the hole structure of the mesh fabric allows air to pass through perfectly, which prevents spoilage of vegetables, they retain a fresh appearance for a very long time. If a store stores vegetable goods in nets, then the buyer immediately sees its condition and quality. In addition, the meshes are very light, almost weightless; when weighing goods in the mesh, there is no need to subtract their weight from the result obtained. All of the listed properties of mesh containers are quite sufficient for modern entrepreneurs to think about how to open the production of mesh for vegetables and fruits in Russia. And such a thing is quite accessible even to a novice businessman! It does not require large investments, since the production technology itself is simple, and the amount of raw materials required even for a medium-sized enterprise is very small.

How to start a business?

Almost like any production, the vegetable netting business starts with raw materials, and the raw material for the production of vegetable netting is plastic. Depending on financial capabilities, the entrepreneur chooses the material suitable for him: ready-made HDPE granules or plastic waste. The cost of one kilogram of granules is about 50 rubles, but if you start collecting and processing plastic waste, then the raw materials for making meshes will be almost an order of magnitude cheaper.

By opening a collection point for plastic waste, an entrepreneur will be able to significantly save both on the cost of raw materials for his production and on its delivery from the manufacturer to his workshop. You just can’t throw off the other side of the scale the worries and various minor problems that will inevitably arise when procuring raw materials from waste. You will need to organize a collection point for raw materials, sort the collected waste, and simply monitor the work of the created additional structure and monitor its activities.

Plastic mesh manufacturing technology

If you open a mini-factory for the production of vegetable mesh and use plastic waste in production, then the technological process, described in its individual stages, looks like this:

Recycling of plastic waste in the form of bottles of various flavors and perfumes, bottle containers and various containers. Then everything is crushed on a machine to a crumb-like state and mixed thoroughly. Dyes are added to the resulting homogeneous mixture.
The formation of a filament type of LDPE occurs in an extruder designed to produce a polymer film. The colored crushed mass is poured into the receiving hopper of the extruder and melted, from which the machine forms a film. First, the resulting film is stretched to the required thickness, and then the resulting tape material is divided into individual threads.
Winding of filament polymer onto bobbins is carried out using a winding machine; it is always located next to the extruder.
From the thread warp, mesh fabric is knitted on a special machine. In a medium format enterprise there can be up to five of these machines. The dimensions of the required canvas are set in advance in the hardware settings. When knitting a continuous mesh sleeve, ties are pre-knitted into its weave.
This is the last stage of the technology, when using special packaging equipment, a continuous woven sleeve is cut into mesh bags for vegetables. The products are then pressed into a compact and dense block of finished product.

Ready-made blocks are convenient for selling vegetable mesh in bulk, since there is no need to recalculate the number of products sold to the customer. After all, the number of meshes in a block is determined by the settings of the packaging machine.

Production premises and equipment

When renting premises for a workshop for knitting nets, you should take into account the power of the equipment that will be used. The lowest-power line for the production of vegetable netting is capable of producing up to three million finished high-quality products in a year of operation. In order to conveniently place it indoors, you will need an area of at least 500 square meters. meters. If you buy equipment for the production of vegetable netting with an annual productivity of up to 20 million pieces, then you will need much more space to accommodate it. The price of equipment of this format will be very high, but if the enterprise operates intensively, the payback period for start-up costs usually does not exceed two years.

This needs to be taken into account! The founder of the enterprise will have to seriously take care of the safety of his production. After all, the material from which the products will be made is highly flammable. The production premises will be repeatedly checked for fire safety. There will also be inspections by construction departments to ensure that the premises and equipment comply with the standards for industrial buildings and structures.

In addition, the workshop must be provided with water supply, since the extruder uses cold water in its work.

The main requirements of inspection organizations include the following parameters of the workshop premises:

between the border of the enterprise and the courtyards of residential buildings there must be a protective zone of at least 50 meters;
according to the rules for designing floors of industrial buildings, the distance from floor to ceiling must be at least 3.5 meters;
there must be active ventilation in the room, and in the absence of such, it is necessary to install opening window sashes, thereby ensuring air exchange between the workshop and the outside environment;
the structure of the premises must meet the standards for planning industrial premises.

In workshops where operating machines for the production of vegetable netting are located, GOST fire safety standards established by the supervisory organization must be strictly observed. There should be well-designed emergency exits for personnel, and the evacuation plan, certified by the administration, should be posted in a visible place. In a building equipped with elevators, production areas should be on the ground floor. The floor of the room should be poured with concrete, and ceramic tiles should be laid on top of it. In this way, you can ensure its horizontality and make it non-slippery.

Profit from the production of vegetable nets

Every businessman, even at the stage of planning his own business, is primarily interested in the question of how much monthly profit the business can bring him. The situation is the same in the production of nets for potatoes and other vegetables.

Let us determine what factors determine the economic indicators of this business:

costs for everything Consumables, payments and wages employees;
power of machines used in production;
volumes of goods sold per month;
product quality and competitive environment.

With a cost of 2.5 rubles, the selling price of a vegetable net is usually at least 3-5 rubles. If a medium-sized enterprise produces at least 250,000 nets per month, then the average monthly income will be about 500,000 rubles. To estimate net profit, you need to subtract from this amount all expenses for the same month of work and tax payments. As a result, net profit should be at least 140,000 rubles per month. With reliable wholesale buyers and a constant expansion of the product range, you can double or triple your net profit. The monthly profit of such an enterprise may well exceed the mark of 500,000 rubles. Of course, if you work hard, analyze and think.

In Russia, it is common to use netting for storing and transporting vegetables. The mesh cannot be compared to bags or bags, since air enters through the perforated holes. The vegetables remain fresh. When the buyer comes to pick up the goods, he can easily assess the condition of the products on the grid. This container is really in demand, so it makes sense to open your own production of vegetable mesh.

Where to start producing vegetable mesh?

Plastic is used to make the stacks. The manufacturer has the right to choose suitable raw materials depending on convenience and finances. Materials from which vegetable netting can be made:

plastic waste;
HDPE granules.

Granules are sold at prices ranging from 30 to 50 rubles per kilogram. To minimize costs, you can open a plastic collection point. Thus, the entrepreneur will spend less money on the purchase and transportation of raw materials. But at the same time there will be more worries. It will be necessary to monitor the operation of collection points and sort waste.

Vegetable mesh production technology for sale

The production process proceeds as follows if the raw material is plastic waste.

The first stage is recycling plastic waste. The material can be plastic shampoo boxes, containers, bottles. All this is crushed to fine crumbs and mixed. After this, dye is added to the resulting mixture.

The second stage is the formation of a PVD thread. This process occurs using an extruder capable of making a large film of polymers. The machine stretches the thread to a certain thickness, after which the entire fabric is unraveled onto the thread.

The third stage is winding the bobbins. Thin polymer threads are wound onto bobbins using a winding machine. The technical device is placed together with the extruder on the same line.

The fourth stage - knitting fabric on a loom. There are usually more than five such machines at one enterprise. Before using the machine, the worker sets the size of the finished web. In the overall process, the loom knits strings inside the mesh. The result is that the rolls are connected.

Fifth stage - cutting meshes. For this purpose, a special machine is used that cuts the blades. Before sale, mesh bags are packed using a hydraulic packer.

What space and equipment will be needed?

The area of the room where the mesh manufacturing process will take place depends on the capacity of the production line. Thus, the smallest line produces three million nets per year. It will require a room with an area of at least 500 square meters. meters. More powerful equipment is capable of producing up to 20 million meshes per year. Such powerful vegetable netting equipment requires a lot of space. It is necessary to install a feed in the production workshop cold water, which is necessary for the extruder.

The plant management must take care of safety. The area is subject to inspections by the fire and building departments. Inspectors will pay attention to the plant’s compliance with industrial construction standards.

These characteristics include:

Installation of a protective gap 50 meters wide between the working and living areas;
Compliance with the design rules for ceilings, which must be at least 3.5 meters in the workshop;
The presence of a ventilation system throughout the entire production area. If it is not there, then the windows and sashes in the workshop must open. The air entering through the holes should go down if it is warm outside. And when it’s cold, the air must move upward.
Compliance with plant layout standards.

The rules established by the fire service must be observed in the workshops. Managers must consider where emergency exits will be located. If the plant has freight elevators, then the workshops may not be on the ground floor. In factories of this kind, the floor is made of concrete, and then ceramic tiles are laid on top. This makes it smooth and non-slip.

When there is not enough light in the workshops (illuminance coefficient is less than 0.1%), additional lamps emitting ultraviolet are installed. They are selected in accordance with the standards prescribed in the construction rules. Most often, fluorescent lamps with reflectors are chosen. To prevent people from entering the premises bright rays, blinds or curtains are hung on the windows.

Relevance of the mesh production business

This container is perfect for storing and transporting vegetables and fruits. For people involved in wholesale sales, it's easy irreplaceable thing. The following parameters make the grid attractive to use:

keeps food fresh;
self-ventilation occurs inside the mesh, which is ensured thanks to the mesh structure of the bag;
vegetables and fruits in the net are kept clean, as dirt and sand spill out through the holes;
the container ensures long-term storage of products, especially if the contents are stored in a cool place;
the grids are marked and sorted, as they are divided by color (red, purple, yellow, green, orange, blue);
when the food inside the container rots, the mesh itself does not deteriorate;
Mesh sizes may vary depending on the needs of the manufacturer or buyer.

Mesh bags are reusable. They can also be used as bags for garbage and unnecessary things.

The size of the grid determines the amount of goods that can be placed there. The smallest holds about 3 kg, and the largest – up to 50 kg.

How much money do you need to start a business?

Before drawing up a business plan, you need to assess the position of this type of activity in the market. According to statistics, competition in this area is low. To open a business, you will need management, communication skills, and most importantly, determination.

To organize a business you will need a large sum - from 1,600,000 rubles. If an entrepreneur decides to buy more advanced equipment, the amount will be significantly higher - from RUB 2,600,000. Despite the large initial investments, a competent businessman will be able to bring his business to the market and develop it. With an experienced manager, the business will pay for itself within two years, and the entrepreneur’s monthly income will be at least 100 thousand rubles.

Often, entrepreneurs buy mesh bags in China and then sell them in Russia. This is due to the fact that the prices for equipment are too high. But in Lately Domestic manufacturers of lines used to produce nets for vegetables have increased the volume of goods and reached a good position in the sale of technical equipment. This contributed to the development of business in this segment (production of vegetable mesh).

What profit will the organizer of the production of vegetable nets receive?

Every aspiring entrepreneur, analyzing the advantages and disadvantages of the business he plans to engage in, first of all, tries to find the answer to the question of how much money his company will bring in. This economic indicator depends on the following factors:

mesh manufacturing costs;
equipment production capacity;
monthly sales volumes of finished products;
competitiveness and quality of your products.

If we start from the average statistical performance indicators of an enterprise that specializes in the production of vegetable nets, then the following data can be used to determine the size of the company’s profit:

The production cost of one mesh is 2.5 rubles.
the cost of finished products is 3-5 rubles.
the maximum monthly volume of products is 250 thousand meshes.

Based on the data presented, it is not difficult to conclude that the minimum profit of the organizer of this line of commercial activity will be at the level of 80-100 thousand rubles: (3 rubles - 2.5 rubles) * 250 thousand products = 125 thousand rubles. From this amount we subtract taxes and costs that are not included in the cost, and we get 80-100 thousand rubles. If you have a good client base and work on your product range, then you can earn several times more - 250-750 thousand rubles.

Documents that are needed to resolve all organizational issues

Before you begin solving production issues, you need to register an LLC or individual entrepreneur with the tax office, Rosstat, as well as the relevant funds (medical, social and pension insurance). To do this, you need to prepare a standard set of documents (applications, copies of passports and TIN), pay the state fee, and also select OKVED codes(in this case it is suitable OKVED 13.94) and tax regime. To prepare documents for an LLC, it is additionally necessary to form an authorized capital and resolve the issue of a legal address.

The next important point is related to obtaining permits from the fire inspectorate and Rospotrebnadzor. Representatives government agencies Before issuing these papers, you must check how well your production complies with sanitary and fire safety standards.

Note! For the production of vegetable nets no need to obtain additional permits or waste time obtaining licenses.

Tax regime

The choice of taxation regime for your activities must be made before registering your business with the Federal Tax Service. For a small workshop that produces products focusing on the local sales market, it is quite enough to choose a simplified taxation system. When you write your application, do not forget to indicate the method for calculating the amount of taxes:

6% of income.
15% of revenue.

This regime is not suitable for representatives of large businesses according to many criteria. Therefore, they can immediately start looking for an accountant who will organize ideal accounting and ensure minimal burden on the budget of a company operating on a general basis.

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