The whole world is committed to a zero waste society, and in some countries, such as Sweden, all garbage is already being recycled. As for Russia, it is very far from the processing of all garbage, but every year more and more such industries appear. One of the waste recycling businesses is the tire recycling business. It is worth noting that the organization, in addition to the main mission of the enterprise - making a profit, will benefit society. After all, it is known that the period of complete decomposition of tires is about 150 years, they are highly flammable and emit harmful substances during combustion. People who live near tire dumps are more likely to get sick various diseases including cancer. Therefore, today tire recycling is very relevant and necessary for society.

It is worth noting that the tire recycling business initially has significant barriers to entry. Barriers are associated with a large amount of investment at the initial stage, as they require the purchase of special equipment. However, even in Russia there are suppliers who create a whole mini-factory (in other words, a line), with the help of which it is possible to immediately start production.

Competition in the market is quite low, not all cities have at least one such plant, while the need for tire recycling is increasing every year, because the number of motorists is growing. The cost of the raw material itself will be very low, since it is a waste, and many organizations, for example, transport companies, are even ready to pay for disposal (since the release is illegal and subject to a fine). Ordinary citizens do not yet realize that this type of waste is harmful to environment and they need to be disposed of properly, so the factory may offer to buy tires from private individuals for a small fee.

In this way, the tire recycling business will have no problems with competitors and raw materials. The plant will quickly begin to operate at full capacity and will receive maximum profit.

Initial investment - 15 480 000 rubles

Monthly profit - 1 300 000 rubles

Payback period - 13 months

Break even - 3 months

Profitability of sales - 65%

2. Description of the business, product or service

The tire recycling plant should be located away from the city, preferably in an industrial area where there is no proximity to residential buildings. According to the law, the distance to local residents must be at least 300 meters. The area of ​​the premises of the plant itself should be about 500 m2, however, everything depends on the parameters of the purchased equipment and the size of the warehouse. The price per square meter for such a room is quite low, while you can get additional benefits when placed in industrial parks, special economic zones etc. For example, placement in the SEZ also gives the right to tax reductions on insurance premiums and profits.

Depending on the line, the plant will receive several types finished products. In this business plan, we will consider obtaining, after mechanical processing of tires, the following types of products:

• Rubber crumb
• textile cord
• metal cord

Rubber crumb is the main product of recycling car tires. In order for tires to be durable, high-quality components are used in their production: natural and synthetic rubbers, softening oils. Therefore, during the mechanical processing of tires into crumbs, the rubber composition practically does not change. The price of a crumb in the ranks is lower than the price of new rubber, so it is in great demand. Rubber crumb can be of different fractions: up to 1 mm, 1-2 mm, 2-5 mm. The scope is quite extensive, for example, for the construction of roads ( upper layers asphalt), sports surfaces (such as a tennis court, running track), use as "artificial grass" and more.

The textile cord is a cleaned landing ring and is used in geological exploration, the production of fiber-reinforced concrete, the filling of sports equipment, the production of mixtures for plugging wells during well drilling.

Metal cord is a metal wire or shavings that can be scrapped.

3. Description of the market

The sales market is mainly designed for legal entities, that is, it works on the principle of B2B. The finished product of the tire recycling plant is not a final product, so the buyers will mainly be the same manufacturers. The main activities of such organizations will be:

• construction;
• production of sports equipment;
• pavement manufacturing;
• maintenance of oil companies.

Also, the entire sales market can be divided into a segment of state and commercial enterprises.

State-owned enterprises (for example, municipal unitary enterprises) most often purchase products from recycled tires for the construction of sports facilities or road construction. Typically, such enterprises announce the opening of procurement for their activities and place the start of bidding on the site for government orders. If the conditions are met and the lowest price, you can get an order for a large supply.

Commercial enterprises are purchased for their productions, and then they use their products for retail sales.

A small percentage of buyers is also possible - individuals who buy, for example, crumb rubber for their garden plots.

The advantages and disadvantages of a tire recycling plant are shown in the table:

Strengths of the project:	Weaknesses of the project:
Little competition; Free or inexpensive raw materials;	High investment costs; Harmfulness of production; Weak staff;
Project features:	Project Threats:
Opening factories in neighboring regions; Conclusion of contracts with large customers for the supply; Opportunity to work on regional tire recycling programs.	Dissatisfaction of local residents with an unpleasant smell and emissions from the plant; Equipment breakdown; Possible shortage of raw materials.

4. Sales and Marketing

The main sales channels for the tire recycling plant will be:

• Website presence. When looking for a supplier for their production, buyers will look for information on the Internet, so the site should be convenient, have information about the types of products, their characteristics, contacts, and also have a price list with current prices or contact sales manager.
• An ad in an Internet service for placing ads, for example, Avito.
• Information on banner structures near large factories and highways.
• Participation in government tenders for the supply of products.
• Calling the target audience (companies whose production needs crumb rubber, textile or metal cord) by managers, that is, using the "cold sales" method.

5. Production plan

Before starting activities, it is necessary to register a business. Since the business requires large investments, it may be necessary to attract investors or take out loans, so it is best to register in the form of a limited liability company.

The taxation system must be chosen based on the system of taxation of suppliers and buyers. If the majority is common system, then the organization must also choose the general one. If the taxation system is different for everyone, then you can choose a simplified system, with the object of income reduced by the amount of expenses.

Also, for activities that work with dangerous income, a license is required (tires have a fourth hazard class). In order to obtain a license, an organization must provide permits from Rosprirodnadzor, Rospotrebnadzor and the fire inspectorate. To do this, it is necessary to provide a number of documents, purchase fire fighting tools, prepare orders and instructions for personnel training. Also, in order to obtain a license, it is necessary to have a ready area on which the plant and working equipment will be located.

The next step will be preparation directly for work. To do this, it is necessary to hire and train personnel, to study the operation of the equipment. Understand how the equipment works. For example, the technological process for obtaining crumb rubber consists of the inspection stage (the surface of the tires should not have foreign objects), cutting into small segments, cutting through a shredder into smaller particles, grinding through an impact crusher, passing through a separation system to remove metal and textile cord and sorting by fractions.

6. Organizational structure

In order for the plant to function, it is necessary to have administrative (financial) and technical personnel. The administrative staff will include the director, sales managers and accountant, while the technical staff will include an engineer, workers and a driver.

The director is a responsible person in the work of the organization, solves strategic and operational tasks, is engaged in the search for suppliers, marketing, work with personnel. His responsibilities also include following a specific production schedule that the organization has set.

Sales managers handle direct sales via telephone and personal meetings, monitor the shipment and discharge required documents(invoices, acts of work performed), are interested in sales growth, since the company's revenue is directly related to their premium part.

The accountant is responsible for accounting and tax reporting, calculation of wages, controls the work of employees in obtaining documents.

The administrative department works in the company's office with a work schedule of 5/2 from 9.00 to 18.00.

The technical staff works directly at the production site in shifts with a schedule of 2/2. An engineer supervises the work of the entire department, who is also responsible for technical malfunctions of equipment, monitors the quality of finished products and trains personnel - workers.

The staff list will include six workers who work in shifts of three. People are hired for this kind of work. higher education and special skills, however experience in production would be an advantage.

The driver works on a floating schedule, depending on whether the car is needed for transportation or not. Requirements for the driver is the presence of rights of category C and E.

Most developed countries there was a need to recycle used car tires due to the rapid increase in the number of Vehicle. The problem of their disposal has become very acute for the authorities. Great solution This problem is the establishment of a mini-enterprise for the processing of this material. Thanks to this, all environmental and economic issues are resolved as efficiently as possible.

Features of the production process

The establishment of a mini tire recycling enterprise is considered an effective direction entrepreneurial activity, which is able to provide a high income to its owner. However, on an industrial scale, such an industry can be very unprofitable due to high energy consumption. However, the design of a mini-factory is always a profitable business.

As a rule, the rubber crumb manufacturing technology is based on the following steps:

As a result, several types of products are obtained that are fully suitable for their subsequent sale: carbon dioxide, metal cord, fuel oil and rubber crumb itself. A similar method involves grinding tires mechanically. In addition, the so-called pyrolysis method is used in the production process, during which the tires are treated with high temperatures.

Tire recycling equipment

Materials, product range, distribution channels

The raw materials for the manufacture of crumb rubber are old tires that are not suitable for their further use. The main product that is obtained as a result of the processing of tires is small crumbs.

As a rule, this material serves as the basis for the further production of roofing material, technical coatings and other products used in the construction industry.

It is recommended to start looking for sales outlets with organizations that are directly involved in the maintenance or operation of vehicles. The main advantage of this business is that the raw materials for the manufacture of crumb rubber are virtually free. For example, the supply of tires to the plant from a tire shop.

Tire recycling equipment

We offer you to get acquainted with the types of equipment from the Eco Gold Standard company, which today is the leading manufacturer of tire recycling equipment in the Russian and CIS markets. The company produces two types of tire recycling lines: Eco Gold, Eco Gold Euro. Both lines are produced with a capacity of 400, 550, 700, 1400, 4000 kg per hour. However, the composition of the equipment is completely different. Let's take a closer look.

The composition of the equipment of the Eco Gold line

Equipment composition of the Eco Gold line:

• machine for cutting and processing tires "Guillotine";
• hydraulic machine "DS-650";
• loading conveyor - 1;
• apparatus for primary grinding Schroeder KG - 2;
• shredding apparatus Schroeder - 3;
• device for primary grinding - 14;
• belt separator - 4;
• collection cyclone - 5;
• Vibrating sieve - 8;
• Magnetic separator - 11;
• industrial electrical equipment - 12;
• Dust cyclone - 10;
• metal structures and gas ducts - 13;
• fans: transport and high pressure - 9;
• impact crusher - 7;
• vibrating sieve and dust cyclone - 6.

Equipment composition of the Eco Gold Euro line:

Exclusively all types of equipment are fully automated, and also equipped with a high degree of protection against unexpected loads, improper operation and unstable high voltage.

Features of drawing up a business plan

Production cost and preliminary financial calculations

In order to open a mini rubber crumb factory, an entrepreneur will need to incur certain financial costs, which we propose to sort out further. All data are taken as industry averages.

• Registration process - up to 150 thousand rubles.
• Rent - 180 thousand rubles.
• Repair work and arrangement of the workshop - 150 thousand rubles.
• Purchase of tanks for fuel oil - 80 thousand rubles.
• Production line - about 1,500,000 million rubles.
• Production tools - 200 thousand rubles.

Result: 2,260,000 million rubles.

In addition, in order to ensure a quality production process for the recycling of tires and tires, the plant must pay the following monthly costs:

• Salary to employees - about 120 thousand rubles.
• Electricity and other communication systems - 30 thousand rubles.
• transportation costs and advertising campaign- 150 thousand rubles.

Result: 300 thousand rubles.

Revenue part

As a rule, the average price of 1 kg of rubber crumb from tires and tires is about 17 rubles. In parallel with this, one production line produces no more than 2100 tons of products per day. Consequently, the monthly income from the sale of the main product will be approximately 750 thousand rubles.

To the total amount of income should be added the amount from the sale of fuel oil - 375 thousand rubles. The amount of the final revenue will be 1,125,000 million rubles. per month, and net profit before tax will be 645 thousand rubles.

Conclusion

Making rubber crumb from tires is a fairly profitable business. However, immediately before launching the plant, it will be necessary to sort out a whole list of organizational issues, as well as find reliable channels for the sale of finished products. However, this area of ​​activity is not without flaws, but at the same time it is recognized as one of the most profitable and promising.

Video: Recycling tires into crumb rubber

Sometimes a profitable project can contribute to a solution environmental issues. Tire recycling as a business: profitability, reviews and a business plan with calculations to help a budding entrepreneur.

Description

World volumes of waste plastic, glass and rubber are estimated at millions of tons. Therefore, every year the need for recycling enterprises increases. The problem is that the equipment for this is expensive.

Treatment plants are even more expensive, without which the plant pollutes the environment with emissions no less than garbage. It is much easier and cheaper to open new landfills for waste disposal, especially in Russia with its vast expanses.

Experts believe that if you focus on small volumes of recycling, then the activity of recycling tires can be cost-effective.

There are several options for tire recycling ideas:

1. Crushing into crumbs. The resulting substance is used for automotive parts, for the substrate in the construction of roads, for filling sports equipment, for the repair of bridges.
2. Tire restoration. The worn tread is removed from the tires and a new one is applied. Apply cold or hot technological method. Significantly save Natural resources, because for the manufacture of one tire "from scratch" you need 30 liters of oil, and for the manufacture by the restoration method - 5 liters.
3. Pyrolysis. At very high temperatures tires are used to produce fuel, gas, carbon black and steel cord. The technology is unstable, expensive and takes a long time to pay off.
4. Complete destruction by burning. This releases energy that can be used in production.

The first two technologies are environmentally friendly, when using pyrolysis and combustion, harmful substances are released into the atmosphere. "Dirty" production will require long-term and expensive coordination with environmental protection services, as well as the installation of special treatment facilities.

And given the relative innovation of tire retreading and the skeptical-cautious attitude of consumers, the best thing to do is to go into the tire crumbling business.

The main difficulties in the implementation of the project are the receipt of raw materials and the sale of finished products. In a sparsely populated area, there will be problems with both, so production should be started near the metropolis.

Business plan

The implementation scheme looks like this:

• registration of an enterprise and obtaining permits for activities;
• study of technology;
• production location planning;
• purchase of equipment;
• purchase of raw materials;
• hiring workers;
• sales of finished products;
• financial calculations.

When working with recyclables, the competition is negligible and you can not engage in detailed market research. Numerous service stations and tire shops are stable suppliers of used tires, and with a high pace of construction, there is always a demand for processed products.

You can download a ready-made tire recycling business plan at.

Registration and permissions

Tire recycling business can be registered in the form individual entrepreneur(800 rubles) or (4,000 rubles).

Used car tires belong to the 4th hazard class of waste - low-hazard substances. To carry out activities for the collection, transportation, processing, disposal, neutralization, disposal of waste of 1-4 classes, a license is required issued by the Federal Service for Supervision of Natural Resources.

The term of the license is unlimited, the cost of obtaining is 7,500 rubles.

In addition to a license, it is necessary to obtain work permits from the Sanitary Station and the State Fire Supervision Authority.

Technology

The process of recycling tires by grinding is as follows:

1. Tire collection.
2. Sorting and selection of recyclable tires. Removing spikes, nails and other foreign elements.
3. Cutting tires into small pieces.
4. Loading material onto the conveyor and further into special installation where the rubber is crushed and the metal components of the tire are removed.
5. From the shredder, the crumb enters the impact crusher, where it goes through another stage of grinding and purification from impurities.
6. To obtain the purest possible rubber, the material is additionally processed on a separator.
7. The crumb is sorted into fractions on a vibrating sieve.
8. To obtain a particularly fine powder, the crumb is passed through a grinder.
9. Packaging of products ready for shipment.

For storage in a warehouse, it is necessary to provide room temperature and dry air, as high humidity has Negative influence for recycled material.

In addition to crumb rubber, the textile component of tires and metal wire remain in the recycling process, which can be scrapped.

room

A tire recycling business cannot be located close to residential areas. It is best to rent part of the workshop from an industrial enterprise in the industrial zone. In this case, you do not have to deal with bringing the premises in line with fire and sanitary standards.

The dimensions of the mini-factory should be approximately 300 square meters. m. to accommodate all necessary equipment, a warehouse for raw materials, a warehouse for finished products and a change house for workers.

The premises must have serviceable communications - power supply, water supply, heat supply and sewerage.

Equipment

The most expensive part is the purchase of equipment for production. To ensure an uninterrupted technological process, the following machines and fixtures will be required:

• equipment for removing the bead ring from the tire;
• tire cutting machine;
• devices for grinding rubber into crumbs of various fractions;
• material conveyor;
• magnetic separator - 2 pcs.;
• air separator;
• vibrating sieve for different degrees of crumb filtration - 2 pcs.;
• bunker for collecting crumbs;
• storage bin for metal wire;
• dust cleaner;
• electrical panel;
• loader.

In addition, you need to buy:

1. Container for packing crumb rubber.
2. Vehicle, if you plan to independently deliver products.
3. Overalls and protective equipment for workers.
4. Computer and office equipment for accounting.

Raw material

Used car tires for recycling can be purchased:

• at stations and ;
• at large motor transport enterprises;
• at a recycling point, or open your own collection points for used tires.

A big plus of tire recycling as a business is that the cost of old tires is very low, sometimes you can get it for free, and in some cases it is possible to earn money for recycling.

Hiring workers

Depending on the volume and schedule of work, the production will require:

1. Shift leader - 2 people
2. Equipment operators - 4 people.
3. Loaders - 2 people.
4. Driver - 1 person.
5. Inspector at the tire collection point - 1 person.
6. Product distributor - 1 person.
7. Accountant - 1 person

To save money, part of the functions of accounting, marketing and general management can be taken over by the business owner.

Since the business is specific, and workers will have to deal with waste, it is likely that the enterprise will have a high turnover of staff.

Sales of products

The main consumers of the mini-factory are construction organizations and enterprises for the production of building materials. List of manufactured products including crumb rubber to improve specifications wide enough:

• roofing moisture-resistant coating;
• railway sleepers and pads;
• filler;
• shoe soles;
• road surface;
• paving slabs;
• fibrous concrete;
• various rubber products.

Tire wire obtained as a result of processing is delivered to scrap metal collection points.

Financial calculations

The main article of starting investments in the idea of ​​a processing business is the purchase of equipment. Manufacturing technology cannot be organized in a handicraft way, so a complete set of machines is needed to complete the production line.

The amount of capital investments consists of the following costs:

№	Naming of expenditures	Amount, rub.
1	Registration costs and permits	10 000
2	Workshop rental (2 months)	100 000
3	Repair work in the room	60 000
4	Purchase, installation and adjustment of equipment	2 800 000
5	Purchase of vehicles	450 000
6	Acquisition of raw materials and materials	50 000
7	Product promotion	50 000
8	other expenses	30 000
Total		3 550 000

The amount of monthly production costs is approximately equal to:

On average, the recycling line allows you to dispose of 3 tons of tires per day. From this amount of raw materials, approximately 2 tons of rubber crumb and 800 kg of steel cord are obtained. The price for a crumb depends on the fraction, on average it is 17 rubles / kg. Scrap metal is accepted at 6.5 rubles / kg.

There is also additional income from the acceptance of tires for recycling from delivery companies, at 1,500 rubles per ton. Presumably, this is 20% of the total volume of incoming tires.

The total income of the mini-factory per month is:

With annual expenses (including initial investments) of 9,010,000 rubles. and income of 14,436,000 rubles, a business with the given parameters will pay off in six months.

The number of cars on the roads of our country is constantly increasing. In this regard, spontaneous dumps of used tires appear in cities. But on this garbage you can make good money. The business plan for recycling tires into crumbs, we will consider in this article.

Registering a business

Since such activities are classified as working with hazardous waste, before opening a business for processing tires into crumbs, you must obtain a license. This will require certain financial investments.

In addition, you need to obtain permission from the SES. To do this, you must meet all the requirements of environmentalists. We are talking about the installation of special filters, as well as the location of the enterprise. It should be away from residential buildings. Do not forget to register the company with the relevant authorities, as well as with the tax office, in addition, resolve all issues with firefighters and conclude an agreement for the supply of electricity.

Choose a room

For recycling tires into crumbs, you need to choose a suitable room. These should be large areas, approximately 500 sq. meters. In addition, you will need a room for raw materials and finished products.

Do not forget that the tire recycling plant must be located away from locality. If complaints begin to come in from the public, your business may be closed.

These parameters correspond to sites in industrial zones located outside the city. Finding land in the suburbs for construction is not easy, so it is better to buy or rent former factory floors. Pay attention to the availability of convenient access roads.

Equipment

Modern equipment for processing tires into crumbs is offered by various manufacturers. Of all the offers on the market, only 10% correspond to the declared indicators and provide a quick payback.

All equipment for rubber crumb is conditionally divided into three groups:

1. Equipment from European manufacturers. These are quite reliable and highly efficient units that meet all requirements;
2. Inexpensive equipment for the production of crumb rubber from China is of dubious quality. In China, they produce good technique, but its price is almost the same as for European production lines;
3. The simplest and most reliable equipment is produced in our country. It should be noted that the price of equipment for processing tires into crumbs from domestic manufacturers is two times lower than for European units. But, at the same time, it costs an order of magnitude more expensive than Chinese inefficient technology.

The technological line consists of:

• Devices for cutting tires;
• cutting machine;
• Rubber restructuring machines;
• magnetic separator;
• classifier;
• vibrating screens;
• Conveyor.

Remember that the quality and reliability of equipment largely depends on the success of your business.

Technological process

The technology for processing rubber tires into crumbs consists of several stages:

1. All tires are carefully inspected to identify all elements unsuitable for recycling;
2. Tires are cut into small pieces;
3. Raw materials are sent to a shredder, where they are crushed into a smaller fraction. At this stage, metal inclusions and bead wire are removed;
4. Processed raw materials are sent to an impact crusher for final grinding;
5. The separation process, as well as the separation of metal and textiles;
6. The final cleaning takes place on a round vibrating sieve. In parallel, crumb rubber is sorted into fractions.

In addition, tires can be recycled into diesel fuel. This is a more profitable production, but it will require large investments.

Scheme: recycling tires into crumbs

The process is divided into stages:

• Sorting of raw materials;
• Tire cutting;
• Decomposition of raw materials in a reactor at high temperature.

The output is liquid fuel, metal cord and gas, which can be used for the next processing cycles.

Staff

A line for processing tires into crumb rubber does not need many employees to operate. Its service is fully handled by two people.

To work in the office you will need:

• Sales manager;
• Accountant;
• In addition, you need to hire drivers with your own trucks, or create your own fleet.

To recruit staff, seek help from specialists. The final pre-employment interview should be conducted in person. Recruited employees must undergo special training. Since, is a fairly promising direction, many equipment manufacturers offer short-term training courses. You can also invite employees who have experience in similar enterprises to work.

Business Profitability

Before starting work, carefully calculate all costs. This is a rather expensive business, since the cost of equipment for processing tires into crumbs is quite high. You will have to pay 2-3 million rubles for it, so if possible, try to find investors. Another item of expenditure is cleaning units. Without them, you will not be able to get permission from the SES.

Now let's talk about income. Raw materials for crumb rubber can be taken almost free of charge. You can find organizations that pay money for recycling old tires. The resulting products can be sold at a good price. If you find reliable ways to sell, the company will pay off in the shortest possible time and will become profitable.

Expenses

Calculations may fluctuate depending on local conditions, so we will take the average figures:

• Paperwork - 150 thousand rubles;
• Rental of production space - 180 thousand rubles;
• Repair of the premises - 150 thousand rubles;
• Tanks for fuel - 80 thousand rubles;
• Equipment - 1.5 million rubles;
• Tool - 200 thousand rubles.

The total amount is about three million rubles. In addition, every month you will spend money on:

• Salary for workers - 70 thousand rubles;
• salary office workers- 50 thousand rubles;
• Electricity - 30 thousand rubles;
• Transportation costs - 150 thousand rubles.

These calculations do not include taxes, since in the first year a start-up business is exempt from taxation.

Where to get start-up capital?

As you can see, in order to establish production, you need a fairly large amount. In addition, novice entrepreneurs are also afraid of large monthly payments.

To get money, you can try to get a loan from a bank. In such a case, you will have to pay high interest rates. Since the government of the country is concerned about environmental issues, there are government programs for which you can get a subsidy. To do this, you need to provide a detailed business plan with all the necessary calculations. If you are more interested, you can also ask for help from the state.

Production at home

Rubber crumb can be used to decorate areas in the garden, make paths or cover roofs. To start processing tires into crumbs at home, you can use ordinary scissors or an ax. All metal parts are removed from the old camera. Cut it into strips, after which they are crushed to the desired size.

Related videos Related videos

Business promotion

Since products such as crumb rubber have not yet been widely used in our country, it is not so easy to find buyers. But, despite this, old tires also bring good income to entrepreneurs. Start looking for markets before you launch your business. Usually an effective approach, provides excellent results.

There are actually quite a few markets for such products. The first is the construction industry. In addition, crumb rubber is used to make new tires.

If you managed to establish sales and organize the work of the enterprise, share your experience of recycling tires into crumbs with aspiring entrepreneurs who are taking their first steps in this business.

conclusions

The tire recycling business has many benefits. If an entrepreneur finds reliable distribution channels for products, success is 100% guaranteed. This is a fairly promising direction that brings good profits.

* Calculations use average data for Russia

Mankind has long thought about how to recycle worn out car tires which are increasing every year. But even today, of the total number of all tires in the world, only about 20% are recycled, although there are ways to recycle tires today. And on some of them you can even make money, simultaneously improving the ecological situation.

The fact is that worn tires are a rather valuable polymer raw material: 1 ton of tires contains about 700 kilograms of rubber, which can be reused for the production of fuel, rubber products and construction materials. At the same time, if you burn 1 ton of used tires, then 270 kg of soot and 450 kg of toxic gases are released into the atmosphere.

This article may be outdated. More relevant articles on this topic:

Own business: production of tires and tires

Tire Recycling Business: Equipment Description

The productivity of the installation (per day) is: for liquid fuel - 2 tons / day; for carbon-containing solid residue - 1.5 tons/day; for metal cord - 0.5 tons / day; for gas - 1 ton/day.

Consumption of raw materials - 5 tons / day. This means that the yield of liquid fuel is 40% of the weight of the loaded rubber.

The plant operates continuously using the gas produced during the recycling of tires. Installed in an open area.

Overall dimensions: height - 10 m; width - 3.5 m; length - 5 m.

Electricity consumption - 14.5 kW / h (installation - 7 kW / h and scissors - 7.5 kW / h).

Serves 2 people.

Tire Recycling Business: Startup Capital

The installation cost is approximately 1,100,000 rubles. (without delivery). In addition, tanks will be needed to store fuel oil obtained during processing. In order to get more profit during a price decline, it is recommended to accumulate fuel in tanks and sell the accumulated products during a period of increased prices. 60-ton used tanks can be purchased at a price of 20 - 25 thousand rubles per 1 unit. Six tanks will be enough.

Plus warehouse equipment, tools, overalls - at least another 100 thousand rubles. Thus, the cost of equipment, taking into account the lease of territory and premises, delivery, installation and various approvals, will amount to at least 1.5 million rubles.
Current expenses

Four workers are required to work in two shifts. Wage each -
about 10 thousand rubles a month. You will also need an office for accounting and at least two more employees, one of whom will organize the supply of raw materials, and the second - the sale of finished products. In total - at least 70,000 rubles per month for salaries of employees, plus taxes and office space rent.

Electricity consumption is 14.5 kW / h, that is, 10440 kW / month.

Monthly expenses for the implementation of the current activities of the enterprise will amount to about 100 thousand rubles.

Tire Recycling Business: Revenue

The advantage of the project is that the raw materials are actually free. Moreover, in some cases, you can already earn money on its collection.

For example, industrial enterprises pay for the disposal of tires, because. tires are not accepted to city dumps. The cost is different in different cities. This is stipulated in the contract with the company. In Chelyabinsk, for example, enterprises pay 2000 rubles for the disposal of 1 ton of tires, in Krasnodar - 3500 rubles.

Scrap metal is accepted by recycling companies at a price of about 4,000 rubles per ton. The cost of low-quality carbon is about 3,000 rubles per ton. Carbon is used to make various coatings.

Ready-made ideas for your business

Total
Thus, the total income from the installation per month is 375,000 rubles (2x3000 (fuel oil) + 1.5x3000(carbon) + 0.5x4000(scrap metal) = 12500 rubles/day). Monthly costs: 100,000 (salary for workers and office) + 14,616 (electricity) = 114,616 rubles. Thus, the payback period of the plant is about 6 months from the start of production.

Tire Recycling Business: Pitfalls

Firstly, there are no vacant plots - all the land has already been allocated for building residential buildings. Secondly, the distance from residential buildings should be at least 300 meters - it is not easy to find such a site. It's even harder to get tested. Plus public opinion- people do not want a new enterprise to be built “under their windows”, especially for waste processing.

It is much easier to organize such production on the territory of existing enterprises and organizations. It's no secret that many production sites are now idle. And their territory has all the necessary environmental conclusions and approvals. It remains only to agree with the enterprise itself - it is much easier to agree on difficult issues with the landlord than with environmentalists, firefighters and other authorities.

Another important point. To prevent environmental pollution by such production, most likely, it will be necessary to purchase a special purification plant, which will cost the entrepreneur several times more than the production itself.

Ready-made ideas for your business

Also, according to experts, it is not advisable to build one small processing plant specializing in one type of product. It is necessary to cover the recycling of as many products as possible: glass, plastic, metal, rubber, paper, etc.

The project does not provide for many unforeseen expenses that will most likely arise in the process of preparation and full-fledged production activities. There will be problems with environmentalists, firefighters. For example, to store fuel oil in old tanks, one fire shield is not enough. This requires a range of safety measures, from hoses carrying fuel or gas to instructions for personnel.

And environmentalists, so they are completely jealous of landfills and processing plants. There is always something to complain about, and the cost of fulfilling all the requirements is more than one hundred thousand rubles.

Dmitry Kiro

Magazine "Svoe Delo"

1719 people are studying this business today.

For 30 days this business was interested in 411721 times.

Profitability calculator for this business